Composite Panels
DESCRIPTION Kanalco REYNOBOND® aluminum composite material consists of a thermoplastic compound core laminated between two 0.50 mm (.020") sheets of aluminum. The finished panel provides the rigidity and strength of composite construction with excellent architectural flatness for creating smooth, monolithic surfaces, exceptional load-bearing capacity and flexural strength - all with the virtual elimination of dimpling, buckling and oil canning.

Panel thickness ranges from 3 mm to 6 mm (1/8" to 1/4") and is also available with a proprietary fire resistant (FR) core material.

Finishes: REYNOBOND® Aluminum Composite Material is protected and colored with high performance Colorweld 300 coatings. These finishes feature 70% KYNAR 500®/HYLAR 5000® poly-vinylidene fluoride (PVDF) resins, coil coated to ensure the highest color uniformity and quality. Colorweld 300 coatings exhibit outstanding color and gloss retention, and are considered the premier architectural coating for metal. they provide excellent flexibility and film adhesion for forming, and offer superior resistance to humidity, impact, salt spray, pollution, abrasion and graffiti.

Opaque Finishes:These are 2-coat finishes typically consisting of a 0.2 mil primer and a 0.8 mil color coat, for a nominal dry film thickness of 1.0 mil.

Mica Finishes: These are 2-coat finishes typically consisting of a 0.2 mil primer and a 0.8 mil color coat with mica flakes suspended in the finish. Nominal dry film thickness of 1.0 mil.

Metallic Finishes: These are 3-coat finishes typically consisting of a 0.2 mil primer and a 0.8 mil color coat and a 0.5 mil clear top coat, for a nominal dry film thickness of 1.5 mil.


  

Colors: REYNOBOND® is available in 12 standard architectural colors:

Series 1: Frisco White (01), Classic Bronze (02), Parchment (03), Pueblo Tan (04), Oyster White (06), Cadet Gray (07), Pure White (16), Banner Red (17), Konig Blue (18).

Series 2: Platinum (21), Bright Silver Metallic (22), Champagne Metallic (23).

*Banner Red and Series 2 colors are premium colors comprised of mica or metallic finishes, available at a moderate up charge.


Custom Colors or Finishes: Virtually any color can be produced in 2-coat, 3-coat (XL), metallic or mica finishes. Other coatings are also available to meet special requirements. Minimum quantities apply. Set-up charges apply for less than 20,000 square feet (1858 square metres). Consult Kanalco for specific details.

PROPERTY

TEST METHOD

OPAQUE

MICA

METALLIC

 Specular Gloss 60%

ASTM D523-89

20-30

20-30

25-25

 Pencil Hardness

 ASTM D3363-92A

 HB-H

HB-H

HB-H

Formability (T-Bend)

 ASTM D4145-90

1T-No Cracking

 1T-No Cracking

 1T-No Cracking

 Reverse Impact

 ASTM D2794-93

 No Cracking or Adhesion Loss

 No Cracking or Adhesion Loss

 No Cracking or Adhesion Loss

 Abrasion Resistance

ASTM D968-93

 50 - 80 Litres

 50 - 80 Litres

 50 - 80 Litres

Salt Spray Resistance
(5% Salt Fog @ 95 degrees F)

 ASTM B117-95

 Passes 3000 Hours

  Passes 3000 Hours

  Passes 3000 Hours

 Humidity Resistance (100%RH @95degrees F)

 ASTM D2247-94

  Passes 3000 Hours

  Passes 3000 Hours

  Passes 3000 Hours

 Atlas Weatherometer

 ASTM D822-89

  Passes 5000 Hours

 Passes 5000 Hours

 Passes 5000 Hours

Color Retention

 ASTM D2244-89

 Max 5 Units Change

 Max 5 Units Change

 Max 5 Units Change

 Chalk Resistance

 ASTM 4214-89

 Max Rating of 8

 Max Rating of 8

 Max Rating of 8


Sizes:

Panel

Thickness

Standard Widths

Standard Lengths

Weight

RB120PE

3 mm (0.118")

1000 mm (39.37")

1220 mm (4'-0") to 6172 mm (20'-3")

4.59 kg/m2 (0.94 psf)

 RB160PE

 4 mm (0.157")

  1000 mm (39.37")

 Same

 5.47 kg/m2 (1.12 psf)

RB200PE

5 mm (0.197")

Same

Same

6.44 kg/m2 (1.32 psf)

RB240PE

6 mm (0.237")

Same

Same

7.37 kg/m2 (1.51 psf)

 RB160FR

(0.20" skins)

 4 mm (0.157")

  Same

 Same

 7.96 kg/m2 (1.63 psf)

RB200FR

(0.28" skins)

5 mm (0.197")

consult for availability

Same

9.86 kg/m2 (2.02 psf)


TECHNICAL
DATA
Toxicity:
Surface Burning Characteristics (ASTM E-84): Class A

 PRODUCT

FLAME SPREAD

SMOKE DEVELOPED

 Reynobond PE

15

120

Reynobond FR

10

0

FR Core only

15

30

FR material is no more toxic than wood (evaluated by University of Pittsburgh, test method to New York Code Provisions). See building codes.

INSTALLATION REYNOBOND® panels can be installed using a variety of different methods i.e. rout and return and continuous edge grip, or glazed into storefront or window applications.

Kanalco Ltd. are a custom manufacturer specializing in the metal fabrications field. Installation of the REYNOBOND® composite panels is normally carried out by the appropriate trades and experienced installers according to specifications and approved shop drawings.

Building Codes: Building Codes: REYNOBOND® is recognized as a cladding material for the following building codes:

- NBCC (National Building Code of Canada)- ICBO (No. PFC-4909, PFC-5051)
- BOCA (No. 93-57)
- New York City M.E.A. (No. 7591-M)
- SBCCI (PST & ESI No. 9509)
- Los Angeles (No. RR25121, RR25285)
- State of Wisconsin (Approval No. 930066-1)
- Chicago Recognized internationally in the U.S., Canada, United Kingdom, France, Germany, Singapore, New Zealand, Australia, Hong Kong, Israel, Poland, and Peoples Republic of China.

AVAILABILITY
& COSTS
Reynobond is available worldwide. Contact Kanalco for information.

WARRANTY Normal 1 year warranty.

RELATED DATA
REYNOBOND® "Material + Mind = Idea" architectural brochure.
REYNOBOND® Aluminum Composite Material Color Guide.
Other REYNOBOND® promotional literature.
Other Kanalco technical literature e.g. Aluminum Wall Panels, Stainless Steel Wall Panels, Metal Column Covers, Rainscreen Cladding, and pre-formed Metal Profiles.

MAINTENANCE To keep aluminum composite building panels attractive, a definite maintenance program must be followed. The frequency of cleaning will depend on:

- atmospheric environment and severity of pollution. - effect of weathering on the aluminum finish and ability of the finish to shed dirt and grime.
- cost involved.
- owner's interest in retaining the original appearance.

TECHNICAL
SERVICES
Kanalco Ltd. can provide consultation from preliminary design through to product application, including the following:
Technical advice for both new work and retrofit applications.
Finish samples.
Specification assistance.
Shop drawings.
Recommending contractor sources.
Site advice and recommendations

SPECIFICATIONS SPEC NOTE: This specification is basic and must be adapted to suit the requirements of individual projects. It is written in accordance with the CSC/CSI 3-Part Section Format. Square brackets [ ] indicate choice, alternatives, data required or need for the specifier to make a decision.

1) GENERAL

1.1 GENERAL REQUIREMENTS

.1 Comply with General Conditions of Contract, Supplementary Conditions and the [ ]]requirements of Division 1

1.2 RELATED SECTIONS

.1 Structural steel supports, Section [05100]
.2 Cold formed metal framing, Section [05400]
.3 Air/Vapor barrier Section, [07270]
.4 Roof and Fascia Flashing, Section [07500]
.5 Sealing between metal and [concrete] [masonry], Section [07900]
.6 Metal doors and frames, Section [08100]
.7 Windows, Section [08500]

1.3 DESIGN REQUIREMENTS

Spec Note: For 1.3.1 insert expected temperature range for locality of building including allowance for skin temperature heat gain in sunlight on coloured finish.

.1 Design cladding system to provide for thermal movement of component materials caused by ambient temperature range of [____ C ( F)] without causing buckling, wind rattle, undue stress on fasteners or other detrimental effects.
.2 Include expansion joints to accomodate movement in wall system and between wall system and building structure,caused by structural movements, without permanent distortion.
.3 Design framing members to withstand dead load and wind loads as calculated in accordance with NBCC and applicable municipal regulations, to maximum allowable deflection of L/175 of span or 19 mm (3/4") whichever is less for system supports, and L/60 of span for panel system.
.4 Provide for positive drainage of condensation occuring within wall construction and water entering at joints, to exterior face of wall in accordance with [NRC "Rain Screen Principals"].
.5 Design wall system to accomodate specified erection tolerences of structure.
.6 Maintain following installation tolerences:
xx.1 Maximum variation from plane or location shown on approved shop drawings: xx1/2" in 20'0" (13 mm in 6 m) maximum.
xx.2 Maximum offset from true alignment between two adjacent members abutting xxend to end, in line: 0.75mm (1/32").

1.4 SHOP DRAWINGS

.1 Submit shop drawings in accordance with Section [01340].
.2 Indicate dimensions, wall openings, head, jamb, sill and mullion detail, materials and finish, anchor details, compliance with design criteria and requirements of related work.
.3 Shop drawings complete with calculations to be reviewed by and bear stamp of professional engineer.

1.5 SAMPLES

.1 Submit duplicate 75 mm x 125 mm (3" x 5") samples of wall system, representative of materials, finishes and colours, in accordance with Section [01340] for approval.

1.6 QUALITY ASSURANCE

.1 Qualification of Installer
Installation of cladding system to be made by work forces approved by cladding fabricator as per written installation instructions provided by manufacturer.

1.7 MOCK-UPS

.1 Provide mock-up on building consisting of complete cladding system, including but not limited to metal furring, panels, securement devices, and moldings for approval. Cladding finish and moldings to be of finish and colour as designated by the [Consultant] [Architect].
.2 Location of mock-up to be as directed by [Consultant] [Architect]. Size to be four panels mimimum in a 2 over 2 configuration.
.3 Modify mock-up as necessary for [Consultant's] [Architect's] approval. Mock-up [may] [may not] remain in place as part of completed work. Mock-up to represent standard for completed work.

1.8 STORAGE AND PROTECTION

.1 Handle, store and protect materials in accordance with cladding manufacturer's written instructions.

1.9 MAINTENANCE DATA

.1 Provide maintenance data for care and/or panel replacement for incorporation into operation and maintenance manual specified in Section [01730].

2) PRODUCTS

SPEC NOTE: If more than one type panel, thickness, size, or colour is required, specify type, etc. and ensure drawings or specifications indicate location of each type.

2.1 MATERIALS

.1 Composite metal building panels: REYNOBOND® by Kanalco aluminum Composite material consisting of a thermoplastic compound [PE] [FR] core laminated between two 0.50 mm (.020") sheets of 3105 H25 alloy aluminum; with class 'A' Surface Burning Characteristics (ASTM E84); [RB_____] grade; [_____] thickness; [_____] color; [_____] panel size; as manufactured by REYNOBOND® Metals Company and fabricated and furnished by Kanalco Ltd.
.2 Panel finish: Colorweld 300 coating consisting of 70% Kynar 500 Hylas 5000 polyvinylidene fluroide (PVDF) resins, coil coated to ensure highest color uniformity and quality, of color as specified, and thickness and paint finish performance as stated in manufacturer's literature.
.3 Copings and flashings: formed material to match cladding system.
.4 Sub-girts: 1.2 mm(18 ga.) zinc coated steel, to ASTM A525 with Grade A coating to ASTM Z275.
.5 Fasteners: all exposed rivets/fasteners to be stainless steel; all concealed fasteners to be Climaseal coated or stainless steel.
.6 Sealents: compatible with panel material; in accordance with Section [07900], paragraph [_____], [_____type] [_____color] as selected by [Consultant] [Architect].

2.2 FABRICATION

.1 Panels to factory fabricated in accordance with specifications and approved shop drawings.
.2 Bond panels using continuous process without using applied glues or adheasives.
.3 Maximum allowable fabrication tolerences to be:
xx.1 Panel bow: 0.8% of panel dimensions.
xx.2 Width or length: + 0.80 mm (0.032") up to 1220 mm (48") + 1.5 mm (0.064") from 1220 mm to 3360 mm (48" to 144").
.3 Squreness: Maximum 4.7 mm (0.187") difference between diagonal measurements.
.4 Form all panels to specified dimensions with tolerences to accomodate thermal expansion and contraction between panels and structural members. Accurately form radii of curved panels in plant.
.5 Factory fabricate accessory and trim components, ready for installation.
.6 Ensure panel surfaces are free of fabrication scratches or marks, and that entire project is manufactured from single color coil paint run to ensure color uniformity.
.7 For metallic colored panels, ensure panel grain is maintained, with no panel blank sizes rotated.

3) EXECUTION

3.1 INSPECTION

.1 Prior to installation, examine alignment of substrate and notify [Consultant] [Architect] in writing if substrate does not comply with manufacturer's recommendations.

3.2 INSTALLATION

.1 Install cladding in accordance with manufacturer's written instructions and shop drawings. Allow for thermal movement.
.2 Maintain following installation tolerances:
.1 Maximum variation from plane or location shown on shop drawings: 10 mm/10 m (3/8" in 30'-0") of length and up to 20 mm/100 m (3/4" in 300'-0") maximum.
.2 Maximum deviation for vertical member: 3 mm (1/8") in a 8.5 m (25'-0") run.
.3 Maximum deviation for horizontal member: 3 mm (1/8") in a 8.5 m (25'-0") run.
.4 Maximum offset from true alignment between two adjacent members abutting end to end, in line: 0.75 mm (1/32").
.3 Brake form metal flashing to profile required, in maximum lengths.
.4 Where aluminum materials come in contact with dissimilar materials, install isolation shim or tape at fastening locations.
.5 Install head and sill flashings, edge trim, cap pieces and other metal profiles as applicable and/or detailed.
.6 Obtain panel symmetry whenever possible relative to openings in both vertical and horizontal place.
.7 Employ [control] [expansion] joints as indicated.
.8 Remove excess sealant using recommended solvent.
.9 Remove strippable coating from panels as cladding is installed.
.8 Ensure dry joint panel system has no exposed sealant in panel joint.

3.3 CLEANING

.1 As work progresses, remove any excess or foreign materials which would set up or become difficult to remove from finished



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