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Composite Panels |
| DESCRIPTION |
Kanalco REYNOBOND® aluminum composite
material consists of a thermoplastic compound core laminated between two 0.50
mm (.020") sheets of aluminum. The finished panel provides the rigidity and
strength of composite construction with excellent architectural flatness for
creating smooth, monolithic surfaces, exceptional load-bearing capacity and
flexural strength - all with the virtual elimination of dimpling, buckling and
oil canning.
 Panel
thickness ranges from 3 mm to 6 mm (1/8" to 1/4") and is also available with a
proprietary fire resistant (FR) core material.
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| Finishes: |
REYNOBOND® Aluminum Composite Material is protected
and colored with high performance Colorweld 300 coatings. These finishes
feature 70% KYNAR 500®/HYLAR 5000® poly-vinylidene fluoride (PVDF)
resins, coil coated to ensure the highest color uniformity and quality.
Colorweld 300 coatings exhibit outstanding color and gloss retention, and are
considered the premier architectural coating for metal. they provide excellent
flexibility and film adhesion for forming, and offer superior resistance to
humidity, impact, salt spray, pollution, abrasion and graffiti.
Opaque Finishes:These are
2-coat finishes typically consisting of a 0.2 mil primer and a 0.8 mil color
coat, for a nominal dry film thickness of 1.0 mil.
Mica Finishes: These are 2-coat finishes typically
consisting of a 0.2 mil primer and a 0.8 mil color coat with mica flakes
suspended in the finish. Nominal dry film thickness of 1.0 mil.
Metallic Finishes: These are 3-coat
finishes typically consisting of a 0.2 mil primer and a 0.8 mil color coat and
a 0.5 mil clear top coat, for a nominal dry film thickness of 1.5 mil.
Colors:
REYNOBOND® is available in 12 standard architectural colors:
Series 1: Frisco White (01),
Classic Bronze (02), Parchment (03), Pueblo Tan (04), Oyster White (06), Cadet
Gray (07), Pure White (16), Banner Red (17), Konig Blue (18).
Series 2: Platinum (21), Bright Silver Metallic
(22), Champagne Metallic (23).
*Banner Red and Series 2 colors are premium colors comprised of mica
or metallic finishes, available at a moderate up charge.
 Custom Colors or Finishes: Virtually any color can
be produced in 2-coat, 3-coat (XL), metallic or mica finishes. Other coatings
are also available to meet special requirements. Minimum quantities apply.
Set-up charges apply for less than 20,000 square feet (1858 square metres).
Consult Kanalco for specific details.
|
PROPERTY |
TEST METHOD |
OPAQUE |
MICA |
METALLIC |
|
Specular Gloss 60% |
ASTM D523-89 |
20-30 |
20-30 |
25-25 |
|
Pencil Hardness |
ASTM D3363-92A |
HB-H |
HB-H |
HB-H |
|
Formability (T-Bend) |
ASTM D4145-90 |
1T-No Cracking |
1T-No Cracking |
1T-No Cracking |
|
Reverse Impact |
ASTM D2794-93 |
No Cracking or Adhesion
Loss |
No Cracking or Adhesion
Loss |
No Cracking or Adhesion
Loss |
|
Abrasion
Resistance |
ASTM D968-93 |
50 - 80 Litres |
50 - 80 Litres |
50 - 80 Litres |
Salt Spray Resistance (5% Salt Fog @ 95 degrees F) |
ASTM B117-95 |
Passes 3000 Hours |
Passes 3000
Hours |
Passes 3000
Hours |
|
Humidity Resistance (100%RH @95degrees
F) |
ASTM D2247-94 |
Passes 3000
Hours |
Passes 3000
Hours |
Passes 3000
Hours |
|
Atlas Weatherometer |
ASTM D822-89 |
Passes 5000
Hours |
Passes 5000 Hours |
Passes 5000 Hours |
|
Color Retention |
ASTM D2244-89 |
Max 5 Units Change |
Max 5 Units Change |
Max 5 Units Change |
|
Chalk Resistance |
ASTM 4214-89 |
Max Rating of 8 |
Max Rating of 8 |
Max Rating of 8 |
|
| Sizes: |
|
Panel |
Thickness |
Standard Widths |
Standard Lengths |
Weight |
|
RB120PE |
3 mm (0.118") |
1000 mm (39.37") |
1220 mm (4'-0") to 6172 mm
(20'-3") |
4.59 kg/m2 (0.94
psf) |
|
RB160PE |
4 mm
(0.157") |
1000 mm
(39.37") |
Same |
5.47
kg/m2 (1.12
psf) |
|
RB200PE |
5 mm (0.197") |
Same |
Same |
6.44 kg/m2 (1.32 psf) |
|
RB240PE |
6 mm (0.237") |
Same |
Same |
7.37 kg/m2 (1.51 psf) |
|
RB160FR
(0.20"
skins) |
4 mm
(0.157") |
Same |
Same |
7.96
kg/m2 (1.63
psf) |
|
RB200FR
(0.28"
skins) |
5 mm
(0.197") |
consult for availability |
Same |
9.86 kg/m2 (2.02 psf) |
|
TECHNICAL DATA Toxicity: |
Surface Burning Characteristics (ASTM E-84): Class A
|
PRODUCT |
FLAME
SPREAD |
SMOKE
DEVELOPED |
|
Reynobond
PE |
15 |
120 |
|
Reynobond
FR |
10 |
0 |
|
FR Core
only |
15 |
30 |
FR material is no more toxic than wood (evaluated by University of
Pittsburgh, test method to New York Code Provisions). See building
codes.
|
| INSTALLATION |
REYNOBOND® panels can be
installed using a variety of different methods i.e. rout and return and
continuous edge grip, or glazed into storefront or window applications.
Kanalco
Ltd. are a custom manufacturer specializing in the metal fabrications
field. Installation of the REYNOBOND® composite panels is normally
carried out by the appropriate trades and experienced installers according to
specifications and approved shop drawings.
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| Building Codes: |
Building Codes:
REYNOBOND® is recognized as a cladding material for the following
building codes:
-
NBCC (National Building Code of Canada)- ICBO (No. PFC-4909, PFC-5051) - BOCA (No. 93-57) - New York City M.E.A. (No. 7591-M)
- SBCCI (PST & ESI
No. 9509) - Los Angeles
(No. RR25121, RR25285) - State of Wisconsin (Approval No. 930066-1) - Chicago Recognized internationally in the U.S., Canada, United
Kingdom, France, Germany, Singapore, New Zealand, Australia, Hong Kong, Israel,
Poland, and Peoples Republic of China.
|
AVAILABILITY & COSTS
|
Reynobond is available worldwide. Contact Kanalco for
information.
|
| WARRANTY |
Normal 1 year warranty.
|
| RELATED DATA |
| |
REYNOBOND® "Material + Mind = Idea" architectural
brochure. |
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REYNOBOND® Aluminum Composite Material Color Guide.
|
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Other REYNOBOND® promotional literature. |
| |
Other Kanalco technical literature e.g. Aluminum Wall
Panels, Stainless Steel Wall Panels, Metal Column Covers, Rainscreen Cladding,
and pre-formed Metal Profiles. |
|
| MAINTENANCE |
To keep aluminum
composite building panels attractive, a definite maintenance program must be
followed. The frequency of cleaning will depend on:
- atmospheric environment and severity
of pollution. - effect of
weathering on the aluminum finish and ability of the finish to shed dirt and
grime. - cost involved.
- owner's interest in
retaining the original appearance.
|
TECHNICAL SERVICES |
Kanalco Ltd. can
provide consultation from preliminary design through to product application,
including the following:
| |
Technical advice for both new work and retrofit applications.
|
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Finish samples. |
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Specification assistance. |
| |
Shop drawings. |
| |
Recommending contractor sources. |
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Site advice and recommendations |
|
| SPECIFICATIONS |
SPEC NOTE: This specification is basic and must be
adapted to suit the requirements of individual projects. It is written in
accordance with the CSC/CSI 3-Part Section Format. Square brackets [ ] indicate
choice, alternatives, data required or need for the specifier to make a
decision.
1) GENERAL
1.1 GENERAL REQUIREMENTS
- .1 Comply with General Conditions of Contract,
Supplementary Conditions and the [ ]]requirements
of Division 1
1.2 RELATED SECTIONS
- .1 Structural steel supports, Section [05100]
- .2 Cold formed metal framing, Section [05400]
- .3 Air/Vapor barrier Section, [07270]
- .4 Roof and Fascia Flashing, Section [07500]
- .5 Sealing between metal and [concrete] [masonry],
Section [07900]
- .6 Metal doors and frames, Section [08100]
- .7 Windows, Section [08500]
1.3 DESIGN REQUIREMENTS
Spec Note: For 1.3.1
insert expected temperature range for locality of building including allowance
for skin temperature heat gain in sunlight on coloured finish.
- .1 Design cladding system to provide for thermal
movement of component materials caused by ambient temperature range of [____ C
( F)] without causing buckling, wind rattle, undue stress on fasteners or other
detrimental effects.
- .2 Include expansion joints to accomodate movement in
wall system and between wall system and building structure,caused by structural
movements, without permanent distortion.
- .3 Design framing members to withstand dead load and
wind loads as calculated in accordance with NBCC and applicable municipal
regulations, to maximum allowable deflection of L/175 of span or 19 mm (3/4")
whichever is less for system supports, and L/60 of span for panel system.
- .4 Provide for positive drainage of condensation
occuring within wall construction and water entering at joints, to exterior
face of wall in accordance with [NRC "Rain Screen Principals"].
- .5 Design wall system to accomodate specified erection
tolerences of structure.
- .6 Maintain following installation tolerences:
- xx.1 Maximum variation from plane or
location shown on approved shop drawings: xx1/2"
in 20'0" (13 mm in 6 m) maximum.
- xx.2 Maximum offset from true
alignment between two adjacent members abutting xxend to end, in line:
0.75mm (1/32").
1.4 SHOP DRAWINGS
- .1 Submit shop drawings in accordance with Section
[01340].
- .2 Indicate dimensions, wall openings, head, jamb, sill
and mullion detail, materials and finish, anchor details, compliance with
design criteria and requirements of related work.
- .3 Shop drawings complete with calculations to be
reviewed by and bear stamp of professional engineer.
1.5 SAMPLES
- .1 Submit duplicate 75 mm x 125 mm (3" x 5") samples of
wall system, representative of materials, finishes and colours, in accordance
with Section [01340] for approval.
1.6 QUALITY
ASSURANCE
- .1 Qualification of Installer
- Installation of cladding system to be made by work
forces approved by cladding fabricator as per written installation instructions
provided by manufacturer.
1.7 MOCK-UPS
- .1 Provide mock-up on building consisting of complete
cladding system, including but not limited to metal furring, panels, securement
devices, and moldings for approval. Cladding finish and moldings to be of
finish and colour as designated by the [Consultant] [Architect].
- .2 Location of mock-up to be as directed by [Consultant]
[Architect]. Size to be four panels mimimum in a 2 over 2 configuration.
- .3 Modify mock-up as necessary for [Consultant's]
[Architect's] approval. Mock-up [may] [may not] remain in place as part of
completed work. Mock-up to represent standard for completed work.
1.8 STORAGE AND
PROTECTION
- .1 Handle, store and protect materials in accordance
with cladding manufacturer's written instructions.
1.9 MAINTENANCE
DATA
- .1 Provide maintenance data for care and/or panel
replacement for incorporation into operation and maintenance manual specified
in Section [01730].
2) PRODUCTS
SPEC NOTE: If more than one type panel, thickness, size, or colour
is required, specify type, etc. and ensure drawings or specifications indicate
location of each type.
2.1 MATERIALS
- .1 Composite metal building
panels: REYNOBOND® by Kanalco aluminum Composite material
consisting of a thermoplastic compound [PE] [FR] core laminated between two
0.50 mm (.020") sheets of 3105 H25 alloy aluminum; with class 'A' Surface
Burning Characteristics (ASTM E84); [RB_____] grade; [_____] thickness; [_____]
color; [_____] panel size; as manufactured by REYNOBOND® Metals Company and
fabricated and furnished by Kanalco Ltd.
- .2 Panel finish:
Colorweld 300 coating consisting of 70% Kynar 500 Hylas 5000 polyvinylidene
fluroide (PVDF) resins, coil coated to ensure highest color uniformity and
quality, of color as specified, and thickness and paint finish performance as
stated in manufacturer's literature.
- .3 Copings and
flashings: formed material to match cladding system.
- .4 Sub-girts: 1.2
mm(18 ga.) zinc coated steel, to ASTM A525 with Grade A coating to ASTM Z275.
- .5 Fasteners: all
exposed rivets/fasteners to be stainless steel; all concealed fasteners to be
Climaseal coated or stainless steel.
- .6 Sealents:
compatible with panel material; in accordance with Section [07900], paragraph
[_____], [_____type] [_____color] as selected
by [Consultant] [Architect].
2.2 FABRICATION
- .1 Panels to factory fabricated in accordance with
specifications and approved shop drawings.
- .2 Bond panels using continuous process without using
applied glues or adheasives.
- .3 Maximum allowable fabrication tolerences to be:
- xx.1 Panel bow: 0.8% of
panel dimensions.
- xx.2 Width or length: +
0.80 mm (0.032") up to 1220 mm (48") + 1.5 mm (0.064") from 1220 mm to 3360 mm
(48" to 144").
- .3 Squreness: Maximum 4.7 mm (0.187") difference between
diagonal measurements.
- .4 Form all panels to specified dimensions with
tolerences to accomodate thermal expansion and contraction between panels and
structural members. Accurately form radii of curved panels in plant.
- .5 Factory fabricate accessory and trim components,
ready for installation.
- .6 Ensure panel surfaces are free of fabrication
scratches or marks, and that entire project is manufactured from single color
coil paint run to ensure color uniformity.
- .7 For metallic colored panels, ensure panel grain is
maintained, with no panel blank sizes rotated.
3) EXECUTION
3.1 INSPECTION
- .1 Prior to installation, examine alignment of substrate
and notify [Consultant] [Architect] in writing if substrate does not comply
with manufacturer's recommendations.
3.2 INSTALLATION
- .1 Install cladding in
accordance with manufacturer's written instructions and shop drawings. Allow
for thermal movement.
- .2 Maintain following installation tolerances:
- .1 Maximum variation from plane or location shown on
shop drawings: 10 mm/10 m (3/8" in 30'-0") of length and up to 20 mm/100 m
(3/4" in 300'-0") maximum.
- .2 Maximum deviation for vertical member: 3 mm (1/8") in
a 8.5 m (25'-0") run.
- .3 Maximum deviation for horizontal member: 3 mm (1/8")
in a 8.5 m (25'-0") run.
- .4 Maximum offset from true alignment between two
adjacent members abutting end to end, in line: 0.75 mm (1/32").
- .3 Brake form metal flashing to profile required, in
maximum lengths.
- .4 Where aluminum materials come in contact with
dissimilar materials, install isolation shim or tape at fastening locations.
- .5 Install head and sill flashings, edge trim, cap
pieces and other metal profiles as applicable and/or detailed.
- .6 Obtain panel symmetry whenever possible relative to
openings in both vertical and horizontal place.
- .7 Employ [control] [expansion] joints as indicated.
- .8 Remove excess sealant using recommended solvent.
- .9 Remove strippable coating from panels as cladding is
installed.
- .8 Ensure dry joint panel system has no exposed sealant
in panel joint.
3.3 CLEANING .1 As work progresses, remove any excess or foreign
materials which would set up or become difficult to remove from finished
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