| |
| DESCRIPTION |
Kanalco REYNOBOND® aluminum composite
material consists of a thermoplastic compound core laminated between two 0.50
mm (.020") sheets of aluminum. The finished panel provides the rigidity and
strength of composite construction with excellent architectural flatness for
creating smooth, monolithic surfaces, exceptional load-bearing capacity and
flexural strength - all with the virtual elimination of dimpling, buckling and
oil canning.
Panel
thickness ranges from 3 mm to 6 mm (1/8" to 1/4") and is also available with a
proprietary fire resistant (FR) core material.
|
| Finishes: |
REYNOBOND® Aluminum Composite Material is protected and colored with high
performance Colorweld 300 coatings. These finishes feature 70% KYNAR
500®/HYLAR 5000® poly-vinylidene fluoride (PVDF) resins, coil coated to
ensure the highest color uniformity and quality. Colorweld 300 coatings exhibit
outstanding color and gloss retention, and are considered the premier
architectural coating for metal. they provide excellent flexibility and film
adhesion for forming, and offer superior resistance to humidity, impact, salt
spray, pollution, abrasion and graffiti.
Opaque Finishes:These are 2-coat finishes
typically consisting of a 0.2 mil primer and a 0.8 mil color coat, for a
nominal dry film thickness of 1.0 mil.
Mica
Finishes: These are 2-coat finishes typically consisting of a 0.2
mil primer and a 0.8 mil color coat with mica flakes suspended in the finish.
Nominal dry film thickness of 1.0 mil.
Metallic Finishes: These are 3-coat finishes
typically consisting of a 0.2 mil primer and a 0.8 mil color coat and a 0.5 mil
clear top coat, for a nominal dry film thickness of 1.5 mil.
Colors: REYNOBOND® is available in 12 standard
architectural colors:
Series 1:
Frisco White (01), Classic Bronze (02), Parchment (03), Pueblo Tan (04), Oyster
White (06), Cadet Gray (07), Pure White (16), Banner Red (17), Konig Blue (18).
Series 2: Platinum (21), Bright
Silver Metallic (22), Champagne Metallic (23).
*Banner Red and Series 2 colors are premium colors
comprised of mica or metallic finishes, available at a moderate up charge.
Custom Colors or Finishes:
Virtually any color can be produced in 2-coat, 3-coat (XL), metallic
or mica finishes. Other coatings are also available to meet special
requirements. Minimum quantities apply. Set-up charges apply for less than
20,000 square feet (1858 square metres). Consult Kanalco for
specific details.
|
PROPERTY |
TEST METHOD |
OPAQUE |
MICA |
METALLIC |
|
Specular Gloss 60% |
ASTM D523-89 |
20-30 |
20-30 |
25-25 |
|
Pencil Hardness |
ASTM D3363-92A |
HB-H |
HB-H |
HB-H |
|
Formability (T-Bend) |
ASTM D4145-90 |
1T-No Cracking |
1T-No Cracking |
1T-No Cracking |
|
Reverse Impact |
ASTM D2794-93 |
No Cracking or Adhesion
Loss |
No Cracking or Adhesion
Loss |
No Cracking or Adhesion
Loss |
|
Abrasion Resistance |
ASTM D968-93 |
50 - 80 Litres |
50 - 80 Litres |
50 - 80 Litres |
Salt Spray
Resistance (5% Salt Fog
@ 95 degrees F) |
ASTM B117-95 |
Passes 3000 Hours |
Passes 3000
Hours |
Passes 3000
Hours |
|
Humidity Resistance (100%RH @95degrees
F) |
ASTM D2247-94 |
Passes 3000
Hours |
Passes 3000
Hours |
Passes 3000
Hours |
|
Atlas Weatherometer |
ASTM D822-89 |
Passes 5000
Hours |
Passes 5000 Hours |
Passes 5000 Hours |
|
Color Retention |
ASTM D2244-89 |
Max 5 Units Change |
Max 5 Units Change |
Max 5 Units Change |
|
Chalk Resistance |
ASTM 4214-89 |
Max Rating of 8 |
Max Rating of 8 |
Max Rating of 8 |
|
| Sizes: |
|
Panel |
Thickness |
Standard Widths |
Standard Lengths |
Weight |
|
RB120PE |
3 mm (0.118") |
1000 mm (39.37") |
1220 mm (4'-0") to 6172 mm (20'-3") |
4.59 kg/m2 (0.94 psf) |
|
RB160PE |
4 mm (0.157") |
1000 mm (39.37") |
Same |
5.47 kg/m2 (1.12 psf) |
|
RB200PE |
5 mm (0.197") |
Same |
Same |
6.44 kg/m2 (1.32
psf) |
|
RB240PE |
6 mm (0.237") |
Same |
Same |
7.37 kg/m2 (1.51
psf) |
|
RB160FR
(0.20" skins) |
4 mm (0.157") |
Same |
Same |
7.96 kg/m2 (1.63 psf) |
|
RB200FR
(0.28" skins) |
5 mm (0.197") |
consult for availability |
Same |
9.86 kg/m2 (2.02
psf) |
|
TECHNICAL DATA Toxicity:
|
Surface
Burning Characteristics (ASTM E-84): Class
A
|
PRODUCT |
FLAME SPREAD |
SMOKE DEVELOPED |
|
Reynobond PE |
15 |
120 |
|
Reynobond FR |
10 |
0 |
|
FR Core only |
15 |
30 |
FR
material is no more toxic than wood (evaluated by University of Pittsburgh,
test method to New York Code Provisions). See building codes.
|
| INSTALLATION |
REYNOBOND® panels can be installed using a
variety of different methods i.e. rout and return and continuous edge grip, or
glazed into storefront or window applications.
Kanalco Ltd. are a custom
manufacturer specializing in the metal fabrications field. Installation of the
REYNOBOND® composite panels is normally carried out by the
appropriate trades and experienced installers according to specifications and
approved shop drawings.
|
| Building Codes: |
Building Codes: REYNOBOND® is recognized
as a cladding material for the following building codes:
- NBCC (National Building Code of
Canada)- ICBO (No.
PFC-4909, PFC-5051) -
BOCA (No. 93-57) - New
York City M.E.A. (No. 7591-M) - SBCCI (PST & ESI No. 9509) - Los Angeles (No. RR25121, RR25285) - State of Wisconsin (Approval No.
930066-1) - Chicago
Recognized internationally
in the U.S., Canada, United Kingdom, France, Germany, Singapore, New Zealand,
Australia, Hong Kong, Israel, Poland, and Peoples Republic of China.
|
AVAILABILITY & COSTS
|
Reynobond is
available worldwide. Contact Kanalco for information.
|
| WARRANTY |
Normal 1 year
warranty.
|
| RELATED DATA |
 |
REYNOBOND® "Material + Mind = Idea" architectural
brochure. |
 |
REYNOBOND® Aluminum Composite Material Color Guide.
|
 |
Other
REYNOBOND® promotional literature. |
 |
Other
Kanalco technical literature e.g. Aluminum Wall Panels, Stainless
Steel Wall Panels, Metal Column Covers, Rainscreen Cladding, and pre-formed
Metal Profiles. |
|
| MAINTENANCE |
To keep
aluminum composite building panels attractive, a definite maintenance program
must be followed. The frequency of cleaning will depend on:
- atmospheric
environment and severity of pollution. - effect of weathering on the aluminum finish and
ability of the finish to shed dirt and grime. - cost involved. - owner's interest in retaining the original appearance.
|
TECHNICAL SERVICES |
Kanalco
Ltd. can provide consultation from preliminary design through to
product application, including the following:
 |
Technical
advice for both new work and retrofit applications. |
 |
Finish
samples. |
 |
Specification assistance. |
 |
Shop
drawings. |
 |
Recommending contractor sources. |
 |
Site
advice and recommendations |
|
| SPECIFICATIONS |
SPEC NOTE:
This specification is basic and must be adapted to suit the requirements of
individual projects. It is written in accordance with the CSC/CSI 3-Part
Section Format. Square brackets [ ] indicate choice, alternatives, data
required or need for the specifier to make a decision.
1)
GENERAL
1.1 GENERAL
REQUIREMENTS
- .1 Comply
with General Conditions of Contract, Supplementary Conditions and the [ ]]requirements of Division 1
1.2 RELATED
SECTIONS
- .1
Structural steel supports, Section [05100]
- .2 Cold
formed metal framing, Section [05400]
- .3 Air/Vapor
barrier Section, [07270]
- .4 Roof and
Fascia Flashing, Section [07500]
- .5 Sealing
between metal and [concrete] [masonry], Section [07900]
- .6 Metal
doors and frames, Section [08100]
- .7 Windows,
Section [08500]
1.3 DESIGN
REQUIREMENTS
Spec Note: For 1.3.1 insert expected
temperature range for locality of building including allowance for skin
temperature heat gain in sunlight on coloured finish.
- .1 Design
cladding system to provide for thermal movement of component materials caused
by ambient temperature range of [____ C ( F)] without causing buckling, wind
rattle, undue stress on fasteners or other detrimental effects.
- .2 Include
expansion joints to accomodate movement in wall system and between wall system
and building structure,caused by structural movements, without permanent
distortion.
- .3 Design
framing members to withstand dead load and wind loads as calculated in
accordance with NBCC and applicable municipal regulations, to maximum allowable
deflection of L/175 of span or 19 mm (3/4") whichever is less for system
supports, and L/60 of span for panel system.
- .4 Provide
for positive drainage of condensation occuring within wall construction and
water entering at joints, to exterior face of wall in accordance with [NRC
"Rain Screen Principals"].
- .5 Design
wall system to accomodate specified erection tolerences of structure.
- .6 Maintain
following installation tolerences:
- xx.1 Maximum variation from plane or location shown on
approved shop drawings: xx1/2" in 20'0" (13 mm in 6
m) maximum.
- xx.2 Maximum offset from true alignment between two
adjacent members abutting xxend to end, in line:
0.75mm (1/32").
1.4 SHOP DRAWINGS
- .1 Submit
shop drawings in accordance with Section [01340].
- .2 Indicate
dimensions, wall openings, head, jamb, sill and mullion detail, materials and
finish, anchor details, compliance with design criteria and requirements of
related work.
- .3 Shop
drawings complete with calculations to be reviewed by and bear stamp of
professional engineer.
1.5 SAMPLES
- .1 Submit
duplicate 75 mm x 125 mm (3" x 5") samples of wall system, representative of
materials, finishes and colours, in accordance with Section [01340] for
approval.
1.6 QUALITY ASSURANCE
- .1
Qualification of Installer
- Installation
of cladding system to be made by work forces approved by cladding fabricator as
per written installation instructions provided by manufacturer.
1.7
MOCK-UPS
- .1 Provide
mock-up on building consisting of complete cladding system, including but not
limited to metal furring, panels, securement devices, and moldings for
approval. Cladding finish and moldings to be of finish and colour as designated
by the [Consultant] [Architect].
- .2 Location
of mock-up to be as directed by [Consultant] [Architect]. Size to be four
panels mimimum in a 2 over 2 configuration.
- .3 Modify
mock-up as necessary for [Consultant's] [Architect's] approval. Mock-up [may]
[may not] remain in place as part of completed work. Mock-up to represent
standard for completed work.
1.8 STORAGE AND PROTECTION
- .1 Handle,
store and protect materials in accordance with cladding manufacturer's written
instructions.
1.9 MAINTENANCE DATA
- .1 Provide
maintenance data for care and/or panel replacement for incorporation into
operation and maintenance manual specified in Section [01730].
2) PRODUCTS
SPEC NOTE:
If more than one type panel, thickness, size, or colour is required, specify
type, etc. and ensure drawings or specifications indicate location of each
type.
2.1 MATERIALS
- .1 Composite metal building panels: REYNOBOND®
by Kanalco aluminum Composite material consisting of a thermoplastic compound
[PE] [FR] core laminated between two 0.50 mm (.020") sheets of 3105 H25 alloy
aluminum; with class 'A' Surface Burning Characteristics (ASTM E84); [RB_____]
grade; [_____] thickness; [_____] color; [_____] panel size; as manufactured by
REYNOBOND® Metals Company and fabricated and furnished by Kanalco
Ltd.
- .2 Panel finish: Colorweld 300 coating consisting of
70% Kynar 500 Hylas 5000 polyvinylidene fluroide (PVDF) resins, coil coated to
ensure highest color uniformity and quality, of color as specified, and
thickness and paint finish performance as stated in manufacturer's literature.
- .3 Copings and flashings: formed material to match
cladding system.
- .4 Sub-girts: 1.2 mm(18 ga.) zinc coated steel, to
ASTM A525 with Grade A coating to ASTM Z275.
- .5 Fasteners: all exposed rivets/fasteners to be
stainless steel; all concealed fasteners to be Climaseal coated or stainless
steel.
- .6 Sealents: compatible with panel material; in
accordance with Section [07900], paragraph [_____], [_____type] [_____color] as
selected by [Consultant] [Architect].
2.2 FABRICATION
- .1 Panels to
factory fabricated in accordance with specifications and approved shop
drawings.
- .2 Bond
panels using continuous process without using applied glues or adheasives.
- .3 Maximum
allowable fabrication tolerences to be:
- xx.1 Panel bow: 0.8% of panel dimensions.
- xx.2 Width or length: + 0.80 mm (0.032") up to 1220 mm
(48") + 1.5 mm (0.064") from 1220 mm to 3360 mm (48" to 144").
- .3
Squreness: Maximum 4.7 mm (0.187") difference between diagonal measurements.
- .4 Form all
panels to specified dimensions with tolerences to accomodate thermal expansion
and contraction between panels and structural members. Accurately form radii of
curved panels in plant.
- .5 Factory
fabricate accessory and trim components, ready for installation.
- .6 Ensure
panel surfaces are free of fabrication scratches or marks, and that entire
project is manufactured from single color coil paint run to ensure color
uniformity.
- .7 For
metallic colored panels, ensure panel grain is maintained, with no panel blank
sizes rotated.
3)
EXECUTION
3.1
INSPECTION
- .1 Prior to
installation, examine alignment of substrate and notify [Consultant]
[Architect] in writing if substrate does not comply with manufacturer's
recommendations.
3.2 INSTALLATION
- .1 Install cladding in accordance with manufacturer's
written instructions and shop drawings. Allow for thermal movement.
- .2 Maintain
following installation tolerances:
- .1 Maximum
variation from plane or location shown on shop drawings: 10 mm/10 m (3/8" in
30'-0") of length and up to 20 mm/100 m (3/4" in 300'-0") maximum.
- .2 Maximum
deviation for vertical member: 3 mm (1/8") in a 8.5 m (25'-0") run.
- .3 Maximum
deviation for horizontal member: 3 mm (1/8") in a 8.5 m (25'-0") run.
- .4 Maximum
offset from true alignment between two adjacent members abutting end to end, in
line: 0.75 mm (1/32").
- .3 Brake
form metal flashing to profile required, in maximum lengths.
- .4 Where
aluminum materials come in contact with dissimilar materials, install isolation
shim or tape at fastening locations.
- .5 Install
head and sill flashings, edge trim, cap pieces and other metal profiles as
applicable and/or detailed.
- .6 Obtain
panel symmetry whenever possible relative to openings in both vertical and
horizontal place.
- .7 Employ
[control] [expansion] joints as indicated.
- .8 Remove
excess sealant using recommended solvent.
- .9 Remove
strippable coating from panels as cladding is installed.
- .8 Ensure
dry joint panel system has no exposed sealant in panel joint.
3.3
CLEANING .1 As work
progresses, remove any excess or foreign materials which would set up or become
difficult to remove from finished |
[ ABOUT US ]
¤ [ PRODUCTS ]
¤ [ SPECIFICATIONS ] ¤ [ DETAILS ] ¤ [ PROJECTS ] [ E-MAIL ]
¤ [ HOME ] |
|